Surface Coating & Manufacturing Capabilities
Comprehensive coating and manufacturing solutions engineered for automotive and industrial applications.
Fine Electrocoating
CED Coating
Our flagship CED (Cathodic Electrodeposition) coating operations feature fully automatic conveyorized lines with SCADA-controlled processes, ensuring uniform, high-performance corrosion protection across high-volume automotive production.
- Fully automatic conveyorized CED operation
- SCADA control for real-time process monitoring
- Advanced oil skimmers
- Chemical auto dosing
- Eco-friendly pretreatment
- High-volume coating capacity
- Press filter systems
- Ultra filtration
- Multiple production lines
CED Line 1
CED Line 2
CED Line 3 & 4
CED Line 5
CED Line 6
CED Line 7
CED Line 8
CED Line 9
Metacoat
Powder Coating
Automated monorail powder coating systems engineered for superior surface finish across various metal substrates, with SCADA-controlled operations and eco-friendly pretreatment.
- Automatic monorail design system
- Up to 2,500 sq.m/day capacity
- Suitable for various metal substrates
- Automated / programmed guns
- SCADA plant-running technology
- Eco-friendly pretreatment line
Painting
CED + Spray Painting
Integrated CED base coat with spray top coat capability, combining corrosion protection with premium surface finish for demanding automotive applications.
- Epoxy base CED coat line
- HR top coat options
- Automated electrostatic guns
- High-volume painting capability
Painting
Spray Painting
Automated and robotic spray painting lines delivering consistent, high-quality finishes for automotive components including militry grade defence component.
- Pretreatment + spray painting
- Automated spray painting
- Robotic painting capabilities
- Automotive component applications
Coating Expertise
Specialized Coating Capabilities
Beyond standard processes, our engineering expertise enables us to handle the most demanding coating challenges.
Selective Coating & Efficient Masking
Precise masking to ensure coating is applied only where required.
Coating of Skin Parts
Uniform coverage and surface finish for large, smooth automotive skin components.
Heavy-Weight Parts
Capability to coat heavy vehicle suspension components and components exceeding 150 kg.
Higher DFT Coating
Capability to produce DFT up to 60 µ.
Reduced Breakdown & Downtime
In-house plant design and development reduces dependency on third-party support.
Demand Handling
Ability to add new lines according to customer requirements.
Quality & Testing
Advanced Quality & Testing Laboratory
Our in-house laboratory is equipped with comprehensive testing capabilities to validate coating performance against the most demanding automotive standards.
DFT Meter
Conductivity Meter
PH meter
Imhoff Cone
TTR
Adhesion Test
Manual Titration
Auto Titration
Pencil Hardness Test
Bend Test
Impact Tester
Capacity Details
Plant & Production Capacity
Our multi-plant infrastructure provides significant coating capacity with room to scale. Filter by plant category to explore specific capabilities.
| Plant | Process / Machine | Location | Total Capacity | Used Capacity | Balance |
|---|---|---|---|---|---|
| Fine Electrocoating | CED Coating Line 1 | Pune | 6,000 sq.m/day | 5,200 sq.m/day | 800 sq.m/day |
| Fine Electrocoating | CED Coating Line 2 | Pune | 6,000 sq.m/day | 5,500 sq.m/day | 500 sq.m/day |
| Fine Electrocoating | CED Coating Lines 3 & 4 | Pune | 8,000 sq.m/day | 7,000 sq.m/day | 1,000 sq.m/day |
| Fine Electrocoating | CED + Powder Coating (Line 5) | Pune | 5,000 sq.m/day | 4,200 sq.m/day | 800 sq.m/day |
| Fine Electrocoating | CED + Liquid Painting (Line 6) | Pune | 4,000 sq.m/day | 3,500 sq.m/day | 500 sq.m/day |
| Fine Electrocoating | CED Facility (Line 7) | Pune | 4,500 sq.m/day | 4,000 sq.m/day | 500 sq.m/day |
| Fine Electrocoating | CED + Robotic Powder (Line 8) | Pune | 5,500 sq.m/day | 4,800 sq.m/day | 700 sq.m/day |
| Fine Electrocoating | CED Coating (Line 9) | Pune | 6,000 sq.m/day | 3,000 sq.m/day | 3,000 sq.m/day |
| Metacoat Industry | Powder Coating Line | Pune | 2,500 sq.m/day | 2,000 sq.m/day | 500 sq.m/day |
| Metacoat Industry | CED + Spray Painting | Pune | 3,000 sq.m/day | 2,500 sq.m/day | 500 sq.m/day |
| Spray Painting Unit | Automatic Spray Painting (Brake Caliper) | Pune | 1,500 sq.m/day | 1,200 sq.m/day | 300 sq.m/day |
| Spray Painting Unit | Spray Painting (Defence Parts) | Pune | 1,000 sq.m/day | 600 sq.m/day | 400 sq.m/day |
| Powder Coating | Powder Coating (Monorail) | Pune | 2,500 sq.m/day | 1,800 sq.m/day | 700 sq.m/day |
Business Sectors
Our Customer Mix
Our coating solutions serve a balanced portfolio of automotive and industrial sectors, reflecting the versatility of our capabilities.
Need a Specific Coating Solution?
Our engineering team can tailor coating processes to your exact component specifications and volume requirements.